Razor wire
Razor wire is a critical component of modern security systems, offering unmatched deterrence against intrusions. Its specifications (blade type, coating, and tensile strength) must align with the threat level and environment. For extreme security needs—such as military sites or prisons—stainless steel concertina coils or hybrid systems (combined with sensors or electric fencing) are ideal. Always adhere to local regulations and safety protocols during installation and maintenance.
- Product Details
- Technical Specification
Razor wire, also known as barbed tape or concertina wire, is a high-security fencing material featuring sharp, blade-like edges. Unlike traditional barbed wire, it is designed for maximum deterrence and is widely used in military, prison, and critical infrastructure protection. Below are its key specifications and applications:
1. Key Specifications
Material
Galvanized Steel: Most common; zinc-coated for rust resistance.
Stainless Steel: Premium corrosion resistance for coastal or industrial environments.
PVC-Coated Steel: Adds weatherproofing and color options (e.g., green, black).
Blade Types
Standard Razor Blades:
BTO-10/22: Single-edge blades (10 mm height, 22 mm length).
BTO-12/30: Double-edge blades (12 mm height, 30 mm length).
Concertina Coils: Pre-formed helical coils for rapid deployment.
Flat Wrap Razor Tape: Flat blades for wall-mounted or layered fencing.
Wire Gauge
Core Wire: Typically 2.5 mm to 3.0 mm (12–11 gauge).
Blade Thickness: 0.5–0.7 mm for durability.
Coil Dimensions
Diameter: 450–1,000 mm (18–40 inches).
Length: 7–15 meters (23–50 feet) per coil.
Layers: Single, double, or triple coils for enhanced barriers.
Tensile Strength
Core wire: 1,200–1,500 MPa (high-tensile steel).
Coating
Hot-Dip Galvanized: Class 3 (≥245 g/m² zinc) for harsh environments.
PVC Coated: 0.3–0.5 mm thickness for UV and abrasion resistance.
2. Common Applications
Military & Border Security
Perimeter fencing for military bases, borders, and conflict zones.
Concertina coils stacked in layers (triple-coil systems).
Prisons & Detention Centers
Installed atop walls or fences to prevent escapes.
Uses stainless steel or PVC-coated razor wire for longevity.
Critical Infrastructure
Power plants, airports, and data centers.
Flat-wrap razor tape for wall-mounted security.
Commercial & Residential Security
High-risk properties, warehouses, and private estates.
Galvanized razor wire combined with electric fencing.
Temporary Barriers
Rapid deployment for crowd control or disaster zones.
Pre-formed concertina coils on portable frames.
3. Installation Methods
Concertina Coils:
Stacked horizontally or vertically using brackets or clamps.
Often paired with chain-link or welded mesh fences.
Wall-Mounted:
Flat-wrap razor tape fixed to walls, gates, or rooftops.
Freestanding Barriers:
Coils mounted on concrete barriers or steel frames.
4. Standards & Certifications
ASTM A121: Specifies galvanized razor wire quality.
ISO 1461: International standards for hot-dip galvanizing.
NATO STANAG: Military-grade specifications for conflict zones.
5. Environmental Considerations
Coastal Areas: Stainless steel or Class 3 galvanized wire.
High Rainfall: PVC coating prevents rust and blade corrosion.
UV Exposure: UV-resistant coatings extend lifespan.
6. Safety & Maintenance
Handling: Use heavy-duty gloves and protective gear.
Inspections: Check for blade damage, rust, or sagging annually.
Replacement: Blunt or corroded blades reduce effectiveness.
Razor Blade Type and Specification | ||||||
Reference Number | Blade Style | Thickness | Wire Dia. | Barb Length | Barb Width | Barb Spacing |
(mm) | (mm) | (mm) | (mm) | (mm) | ||
BTO-10 | Please see the above pictures | 0.5±0.05 | 2.5±0.1 | 10±1 | 15±1 | 25±1 |
BTO-22 | 0.5±0.05 | 2.5±0.1 | 22±1 | 15±1 | 35±1 | |
BTO-30 | 0.5±0.05 | 2.5±0.1 | 30±1 | 18±1 | 50±1 | |
CBT-60 | 0.5±0.05 | 2.5±0.1 | 60±2 | 31±1 | 100±2 | |
CBT-65 | 0.5±0.05 | 2.5±0.1 | 65±2 | 21±1 | 100±2 |
Outside Diameter | No. of Loops | Standard Length | Type | Notes |
per Coil | ||||
300mm | 33 | 4-6m | CBT-60, CBT-65 | Single Coil |
450mm | 33 | 7-8 m | CBT-60, CBT-65 | Single Coil |
500mm | 56 | 12-13m | CBT-60, CBT-65 | Single Coil |
700mm | 56 | 13-14m | CBT-60, CBT-65 | Single Coil |
960mm | 56 | 14-15m | CBT-60, CBT-65 | Single Coil |
450mm | 56 | 8-9m (3 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |
500mm | 56 | 9-10m (3 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |
600mm | 56 | 10-11m (3 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |
700mm | 56 | 10-12m (5 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |
800mm | 56 | 11-13m (5 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |
900mm | 56 | 12-14m (5 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |
980mm | 56 | 14-16m (5 clips) | BTO-10, BTO-22, BTO-30 | Cross Type |