Razor wire

Razor wire is a critical component of modern security systems, offering unmatched deterrence against intrusions. Its specifications (blade type, coating, and tensile strength) must align with the threat level and environment. For extreme security needs—such as military sites or prisons—stainless steel concertina coils or hybrid systems (combined with sensors or electric fencing) are ideal. Always adhere to local regulations and safety protocols during installation and maintenance.

Razor wire, also known as barbed tape or concertina wire, is a high-security fencing material featuring sharp, blade-like edges. Unlike traditional barbed wire, it is designed for maximum deterrence and is widely used in military, prison, and critical infrastructure protection. Below are its key specifications and applications:

1. Key Specifications

Material

Galvanized Steel: Most common; zinc-coated for rust resistance.


Stainless Steel: Premium corrosion resistance for coastal or industrial environments.


PVC-Coated Steel: Adds weatherproofing and color options (e.g., green, black).


Blade Types

Standard Razor Blades:


BTO-10/22: Single-edge blades (10 mm height, 22 mm length).


BTO-12/30: Double-edge blades (12 mm height, 30 mm length).


Concertina Coils: Pre-formed helical coils for rapid deployment.


Flat Wrap Razor Tape: Flat blades for wall-mounted or layered fencing.


Wire Gauge

Core Wire: Typically 2.5 mm to 3.0 mm (12–11 gauge).


Blade Thickness: 0.5–0.7 mm for durability.


Coil Dimensions

Diameter: 450–1,000 mm (18–40 inches).


Length: 7–15 meters (23–50 feet) per coil.


Layers: Single, double, or triple coils for enhanced barriers.


Tensile Strength

Core wire: 1,200–1,500 MPa (high-tensile steel).


Coating

Hot-Dip Galvanized: Class 3 (≥245 g/m² zinc) for harsh environments.


PVC Coated: 0.3–0.5 mm thickness for UV and abrasion resistance.


2. Common Applications

Military & Border Security

Perimeter fencing for military bases, borders, and conflict zones.


Concertina coils stacked in layers (triple-coil systems).


Prisons & Detention Centers

Installed atop walls or fences to prevent escapes.


Uses stainless steel or PVC-coated razor wire for longevity.


Critical Infrastructure

Power plants, airports, and data centers.


Flat-wrap razor tape for wall-mounted security.


Commercial & Residential Security

High-risk properties, warehouses, and private estates.


Galvanized razor wire combined with electric fencing.


Temporary Barriers

Rapid deployment for crowd control or disaster zones.


Pre-formed concertina coils on portable frames.


3. Installation Methods

Concertina Coils:


Stacked horizontally or vertically using brackets or clamps.


Often paired with chain-link or welded mesh fences.


Wall-Mounted:


Flat-wrap razor tape fixed to walls, gates, or rooftops.


Freestanding Barriers:


Coils mounted on concrete barriers or steel frames.


4. Standards & Certifications

ASTM A121: Specifies galvanized razor wire quality.


ISO 1461: International standards for hot-dip galvanizing.


NATO STANAG: Military-grade specifications for conflict zones.


5. Environmental Considerations

Coastal Areas: Stainless steel or Class 3 galvanized wire.


High Rainfall: PVC coating prevents rust and blade corrosion.


UV Exposure: UV-resistant coatings extend lifespan.


6. Safety & Maintenance

Handling: Use heavy-duty gloves and protective gear.


Inspections: Check for blade damage, rust, or sagging annually.


Replacement: Blunt or corroded blades reduce effectiveness.


Razor Blade Type and Specification
Reference NumberBlade StyleThicknessWire Dia.Barb LengthBarb WidthBarb Spacing
(mm)(mm)(mm)(mm)(mm)

BTO-10Please see the above pictures0.5±0.052.5±0.110±115±125±1
BTO-220.5±0.052.5±0.122±115±135±1
BTO-300.5±0.052.5±0.130±118±150±1
CBT-600.5±0.052.5±0.160±231±1100±2
CBT-650.5±0.052.5±0.165±221±1100±2
Outside DiameterNo. of LoopsStandard LengthTypeNotes
per Coil



300mm334-6mCBT-60, CBT-65Single Coil
450mm337-8 mCBT-60, CBT-65Single Coil
500mm5612-13mCBT-60, CBT-65Single Coil
700mm5613-14mCBT-60, CBT-65Single Coil
960mm5614-15mCBT-60, CBT-65Single Coil
450mm568-9m (3 clips)BTO-10, BTO-22, BTO-30Cross Type
500mm569-10m (3 clips)BTO-10, BTO-22, BTO-30Cross Type
600mm5610-11m (3 clips)BTO-10, BTO-22, BTO-30Cross Type
700mm5610-12m (5 clips)BTO-10, BTO-22, BTO-30Cross Type
800mm5611-13m (5 clips)BTO-10, BTO-22, BTO-30Cross Type
900mm5612-14m (5 clips)BTO-10, BTO-22, BTO-30Cross Type
980mm5614-16m (5 clips)BTO-10, BTO-22, BTO-30Cross Type